Show n’ tell friday 7-18-08
18 07 2008On the framebuilders list there is a bit of a tradition now that we show what we are working on. This is usually done on Friday. Here is what I brought to class today.
I am working on the new Engin Bicycles seat post. For you that do not know this is the first and only lugged seat post. I am very excited about it. I always felt weird about making an artisan frame and then plunking chunky CNC aluminum bits all over it. Never seems to fit well. This post is made of Reynolds 953 stainless steel, it is clean, pretty and light and the perfect addition to a custom bicycle.
For this one I am trying to match a theme I am carrying on in the stem. Not to give away too much but I actually from time to time forge the lug to make it bend to my will! That is why you see some of the discolorations and the like.
Stem that I have already prepped
Seat lug just lightly cleaned up
Seat lug, with major areas cut out and initial heating and bending
Same thing different angle
Further refinement.
Completed design, just needs light cleaning
Well, that is show and tell for Friday the 18th. Any questions? Melvin is up next with a toad, I hope you all like that…..
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One small reason I live in Tucson
10 07 2008Comments : Leave a Comment »
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True innovators/innovations in cycling? Alex Moulton
9 07 2008Being a closet historian of bicycles there is true in the adage that what is old is new again. I am wary of many new innovations. Not that I am a certified techno geek, I am! But I want to see quantum leaps, not the rehashing of old ideas or regretfully new ideas that don’t work as well as old ones. One of these is the basic double diamond bicycle frame. So good is it that real improvements in it’s form and function have not really occurred for 75 years or so. Certainly composites have lightened the structure to some degree but short of the pound difference everything wouldn’t be unfamiliar to a framebuilder of the 1970’s.
This brings me to one of my favorite innovators in this industry. Alex Moulton. A British engineer and designer who had part in such notable vehicles as the Spitfire aircraft and Mini Cooper. Mr. Moulton definitely designs out of the box and brings concepts and ideas to the table that I believe one day will become incorporated into the standard “racing” bicycle. Ideas such as small, light, strong, aerodynamic wheels. Small compact frames and most notably suspension. Suspension is the big one. Think of any sport with wheels short of skating that does not utilize suspension? Cars, motorcycles, heck even MTB is full suspension. But our lowly road bike is still suspensionless less it’s pneumatic tires. Moulton began changing this as far back as mid 50’s. Think if as much effort that has gone into some modern road bikes went into really changing the bicycle as we know it. Amazing things could happen.

Here is a wonderful video, about 20 minutes long with a true gentleman scholar. You won’t hear “watts” or high modulus mentioned in it but it is enlightening none the less.
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Categories : Bike Tech
Ceramic Bearings are not better than steel ones.
6 07 2008This is where, in a perfect world everyone would take a simple engineering course so they would know what they are actually buying into.
All bearings have their place. Ceramic bearings are now all the rage and although I don’t mind if you get them you really should know that they do not have any less rotational drag than traditional steel ball bearings.
Ball bearings have an ABEC rating and have all sorts of specs like sealed, what types of seals, what types of lubrication, what types of casings and what types of bearings. The possibilities are enormous.
Here is the down low. Ceramic and steel ball bearings of equal specification will act exactly in the same manner. There would absolutely be no difference in performance of these two theoretical bearings. Often what some may perceive as a difference is only that they are replacing a low quality steel bearing with a high quality ceramic bearing, nothing more.
Ceramic bearings are made for high temperature applications where steel bearings my fail (think turbo chargers) Steel bearings are available for extremely precise application all the way up to ABEC 9. For instance, I had to replace my lathe bearings. Very traditional 2” diameter bearings except that because of their specification cost $800.00 dollars.
Ceramic bearings may weigh a touch less than their steel counterparts but claims of better concentricity, durability, strength and lower friction is just not true.
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Here is a tidbit from Boca Bearings. A producer of Ceramic bearings:
Ceramic is the ideal material for any application operating in harsh environments where extreme temperatures and corrosive substances are present. Ceramic has 35 percent less thermal expansion, 50 percent less thermal conductivity, are lighter weight and are non-corrosive.
Applications:
Cryopumps, medical devices, semiconductors, machine tools, turbine flow meters, food processing equipment, robotics and optics.
About Boca Bearing:
With over 3000 different bearing sizes and well over three million bearings in stock, Boca Bearings offers the largest stock of replacement bearings for all industrial, medical and specialty applications.
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What they say is absolutely accurate. Notice, they did not say they have less resistance or are tougher. I would consider bicycles not to be an environment of extreme temperatures or involved with corrosive substances. Machine tools, Cryopumps, turbopumps etc all go through conditions that are more severe than any bicycle part. As you may have ascertained. They are certainly not going to hinder you. They just are not going to do anything for you either.
I will also add that even if one theoretical bearing had 10% less frictional losses than another example that frictional losses from bearings in a bicycle are so low as to make this measurement inconsequential. Those that can “feel” it are experiencing the placebo effect in all it’s glory.
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Categories : Bike Tech
List of Bicycle frame painters
4 07 2008This is a list I made up with the help of the framebuilders list.phred. Thanks everyone!
Certainly by no means all the bicycle specific frame painters in the U.S. but probably a good chunk of them. I had to do some editing for those I could not verify were in business any longer or did not have a certain level of professionalism. (i.e. they are on a free web account and paint in their upstairs bedroom)
Certainly the best in the U.S. reside on this list. I do not know the work personally of half of these folks so please do your research accordingly.
Dave
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Richard Schwinn saying it like it is.
3 07 2008This is an audio link of an interview between Georgena Terry and Richard Schwinn of Waterford (yes the Schwinn of the Schwinns almost all of us rode on)
This audio is about 30 minutes long and deals with international trade, materials, strengths, and design.
Hype free and well worth listening too. You can be a resident expert after listening.
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Categories : Frame quality posts, Uncategorized
New toy to help me not die in a pool of my own sweat.
1 07 2008When I paint I have been using a traditional paint respirator. Well, I live in the desert and this respiratory protection (ahem, I mean torture device) leaves a lot to be desired. Here it is:

Not that I have worn one but it is a little more akin to this:
So if you have worn either one for a while you know that neither is comfortable. If heat stroke is your goal pick up either right away!
Today I picked up one of these. A screamin deal on flea-bay.
So much more comfortable! Certainly someone other than the Marquis de Sade was working at 3m when they came up with this. It is a positive pressure helmet. It blows enough air past the users face so that no nasties can come in. Not only am I happy and comfortable but no more buckets of sweat building up in my face guard and I can pretend I am Dustin Hoffman in the movie Outbreak.

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